Posts Categorized: gearbox maintenance

An industrial gearbox is an enclosed system that transmits mechanical energy to an output device. Gearboxes can modify their speed, torque, and other attributes to convert the energy into a useable format. Gearboxes are used in a variety of devices, for a broad range of purposes. These machines can slow the rate of rotation to increase torque and speed. The following will explain some of the different types of industrial gearboxes and how they are commonly used.

Industrial gearboxes are collections of gears and other specialized components that work to generate and control torque and speed. These machines are critical components in any piece of equipment. In fact, if an industrial gearbox fails, your entire machine could stop working. This could result in significant downtime, lost production and missed deadlines.

With all of their moving and revolving parts, industrial gearboxes are extremely vulnerable to malfunctions if contaminated or improperly lubricated. Fortunately, most gearbox breakdowns are preventable with a proactive maintenance plan. Here are a few techniques that can help you protect your industrial gearbox from contamination and failure.

There are many factors that can affect the operational quality of your gearbox. A few simple preventative maintenance techniques will decrease your gearbox’s chances of breaking down. These practices for keeping your machine working efficiently relate to oil, operating temperature, vibration, and noise.

A malfunctioning gearbox can be expensive to replace. Failing gearboxes tend to be major downfalls just because they are often so difficult and time-consuming to deal with. A brand-new unit usually takes a few months to receive from the original manufacturer, who may or may not still be operational.

Gearboxes are sophisticated pieces of machinery that must be very carefully installed and just as carefully repaired. Whenever you need to have your gearbox repaired, it is important to make certain that the correct steps are performed in the right order. Over the years, repair and service techniques have been optimized to enhance machine performance and longevity. Knowing the exact steps your gearbox service company will take to repair your equipment will help you minimize downtime, expenses, and inspection errors. The following are the steps that your repair company should follow when working on your gearbox.

The primary purpose of right angle gearboxes is to decrease an application’s speed. It is essential that your gearbox be properly aligned to function as intended. These gearboxes come in bevel and helical varieties. A laser aligning tool is commonly used to analyze and give the right framework, placement, and angle dimensions of the machine’s internal gear shaft.

Proper gearing lubrication demands proper gear alignment. An uncentered gear may cause out-of-design contact and friction, which brushes the oil from the gear’s teeth and deprives the mesh of lubrication. The damage caused by this issue gets progressively worse over time, eventually requiring the equipment to be replaced.

Gearing is the single most important component used for decreasing gearbox speed and increasing torque. When this happens, the gear burns up a specific amount of energy. Just how much power is lost is gauged in watts. In terms of encased gearing, efficiency is the proportion of output energy (or the usable energy carried through a gearbox) to input energy. The amount of lost power is easily calculated by deducting the output energy from the input energy. The less energy a gearbox loses, the better the efficiency.

The overall functionality of improperly stored gear reducers is greatly decreased compared to equipment that is properly stored. It has been reported by Motion Industries, following its borescope studies of poorly stored gear reducers, that up to 33.3% of this equipment is defective. Understanding the importance of keeping your gear reducers stored safely and how to inspect your equipment will keep it running efficiently.