Posts Categorized: industrial repair

It is difficult to avoid noise in an industrial setting, especially if you are using equipment like an industrial gearbox. Prolonged exposure to excessive and constant noise can cause permanent hearing damage, which is why noise levels should not be ignored. Because of the health risks, noise reduction strategies are a critical part of industrial safety and operational plans. Here are some strategies you can use to reduce the noise coming from your industrial gearbox and protect your employees.

The main purpose of helical gears is to reduce the speed of equipment and for use in fan drive service. It is critical for your entire gearbox to have proper lubrication and cooling in order for it to run efficiently. If proper lubrication has been provided, then the gears turn against one another smoothly.

Gearboxes are used across a variety of industries because they serve many functions. An industrial gearbox, in its simplest definition, is a collection of gears that increase either torque or speed, but usually not both. These machines can be found attached to conveyor belts and in cooling towers, among many other areas. In fact, many industries will use a mix of gearboxes depending on the functionality required by each task. Some of the largest sectors these machines are used in include the paper, cement, sugar, and steel industries.

Gears are critical components of your industrial gearbox and are critical to running your company. It is vital that they work as intended or your entire operation could come to a halt. Gearboxes, while tough, are sensitive machines prone to failure if not properly maintained. These machines are constantly under extreme stress and high temperatures. Accordingly, even the smallest misalignment caused by vibration issues could be catastrophic.

A conveyor belt system isn’t a collection of unrelated parts, but an interconnected system that is dependent on every piece doing its job. If you want to take care of your conveyor, you should consider the maintenance that each piece will need. The main components include the motor, the industrial gearbox, the pulley bearings, and the couplings.

Industrial gearboxes are tough machines that can withstand extreme temperatures, pressures, and difficult conditions. Unfortunately, many people take their gearboxes for granted because of their durability. Overlooking small issues can be catastrophic. Your industrial gearbox, like any machine, will let you know if there are issues that need to be addressed. If you notice an odd noise, any issues with performance, or temperature problems, there is probably something wrong. The following are the top five issues that gearboxes experience.

Gearboxes are high-torque, high-speed machines that undergo severe amounts of stress. Oil and lubrication are critical to the operation of every gearbox. Most gearboxes have fill holes and drain plugs to facilitate the addition of oil and removal of used oil. However, the only way to know if your equipment has enough oil is to open it up and visually inspect it. Unfortunately, this means you need to shut down, costing your production valuable time.

Gearboxes are complicated machines, but they are durable and critical to your operations. However, this equipment is not immune to problems. Micropitting and surface fatigue are two of those problems that you may be familiar with if you own a gearbox. It is important for any gearbox owner or operator to understand these issues and how to prevent them from happening.

Gears usually fail because of normal problems caused by use or maintenance. Over the lifespan of any piece of equipment, components will wear and eventually fail without proper maintenance, upkeep, and replacement. The following are eight of the most common reasons for gear failure and what you can do to prevent it.

Lubrication is critical for every gearbox, so you must constantly monitor the operation of your equipment to ensure that it is properly lubricated. Machines that lack sufficient lubrication risk catastrophic equipment failure. Gearboxes are typically lubricated by either a combination or single use of either bath and splash methods, as well as certain systems.